Simple wood gasifier

Wood gasification is the process of turning wood into carbon monoxide and hydrogen by reacting the raw material (wood) at high temperatures with a controlled amount of oxygen. Without oxygen, the wood can't burn so it transforms into gas. This gas can be used as fuel in an internal combustion engine.

Wood Gasifier

During World War II wood gas generators where used to fuel automobiles in Europe. I've been thinking about building one and seeing if I could run a small lawn mower engine off of wood gas.

For an experiment I built this small wood gasifier. My setup is not a full scale gasifier. It justs pyrolysizes the wood. A few more steps are needed for full gasification. The gas coming out of the can, has a high tar content. If used in an engine, it would eventually coat the cylinder with tar and cause it to seize up.

All I used was a quart paint can, propane stove and some plumbing fittings. I used the propane stove just to make things easy. In a regular gasifier, charcoal is used as the heat source. The plumbing fittings where used to carry the gas away from the can. They are not really needed, but I wanted to make sure I showed that the gas can be piped away. First I drilled a hole in the lid of the paint can. Then put a connector in the hole and J.B. welded the connector to make sure it had an air tight seal. I then added a few more pipe fittings just to show that the gas could be piped away. Last I made a burner out of a small tomato paste can.

Dry wood

I filled the paint can with dry wood and made sure the lid was on tight. A minute or two after I put the paint can on the stove, wood gas/smoke started to come out of the plumbing pipe. The wood gas easily ignited. It took a few more minutes before enough gas was being produced to sustain a flame.

The gas contains carbon monoxide which is both flammable and poisonous, so you need to make sure to do this outside and not breath in the gas. Because you have a paint can full of flammable gas, there is always the chance the can could blow up. Hopefully just the top would pop off with a loud boom, but I wouldn't put my head to near the can.

gass

Here you can see the wood gas coming up through the plumbing.

Charcoal

All that is left of the wood is charcoal.

My next plans are to scale this up and use charcoal as the heat source. There are a ton of plans on the net. One of the best documents I found, was made by FEMA back in the 1980's. It describes how wood gasification works and how to build a would gasifier for use on a tractor.

Plans for FEMA emergency wood gas generator
Other wood gasifiers

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Comments

Naum:

Hi,

The version I've read of this seems different to yours. The one I read of, which apparently was used in WW2 when petrol was rationed, involves burning charcoal, not wood. You burn it, as you say with a limited air supply, but also you add steam. The charcoal, basically carbon, takes some of the O from the H2O, and some from the air, the result being as you say, hydrogen and carbon monoxide.

Where were you thinking the hydrogen would come from in your design?

It seems what you've designed is actually a simple charcoal-making oven. The gasses that come off are simply the more volatile plant compounds, which burn, yes, but very dirtily. It's almost ENTIRELY tar!

I think some re-planning is required. The idea is to power it with charcoal (hence, no tar), and add very-hot dry steam. The output is a mix of CO, CO2 and H, of which the CO and H are the end-result fuel. Exact control of the air intake is vital.

But yes, I've read reports that in WW2 Britain, cars would drive around with enormous balloons / bellows type things on the top, full of this "producer gas", with the boot converted into the charcoal-burning gas producer I discuss (since I imagine it needs producing constantly, even a big balloon full of producer gas is low in energy value, so you wouldn't get too far without having it produced on-board).

A way of running your car on charcoal, but NOT wood!

Anonymous:

The air pipe enters the can tangentially and causes a cyclone effect in the top of the can which mixes the air and wood gas thoroughly. The result is the woodgas burns with a powerful roaring flame like a propane torch.Dissertations | Essay Help | Buy Research Paper

web hosting reviews:

Would be good for small scale fuel production for homes. Syngas and charcoal.

K'nex store:

Is it possible to gasify liquids?

jenifer56:

News and information on the project to make the course materials used in the teaching of virtually all of cissp certification, it certification and ged courses available on the Web, free of charge!

Anonymous:

i like the fact how some call this not full gasification or distillation.
this is as full as it will get in survivel.
this type of forced, may not be down draft or up draft type, but when the power gos out, just how are you going to suck the gas out of the gasifier to get it started, pucker up, LOL.

with this type of forced gasifier the wood/ turned charcoal can be use as fuel to heat the next batch of wood placed in side.

for thouse who think this is just distillation, their is no cooling process to force condensition to make a product like alcohol.
this fuel burns hot right out of the can.
but you can add a type of intercooler to cool the gas to make a richer fuel, the draw back is the amount of tar that will clog the intercooler.

Anonymous:

Anonymous:

You seem to not know the difference between the words "were" and "where" and "to" and "too". Illiteracy is a terrible thing.

AbZb:

@ Anonymous- It's obvious you are the source of all the negative comments on this page. Go fetch yourself a life.

Chad, cool article and nice job. Never knew about this until seeing it on Discovery Chan's "The Colony".

Karl:

You are right, it is a terrible thing, but no where near as terrible as being an asshole.

bothwell:

If I recall correctly I think my grandmother used to have one of these as a backup whenever the power goes down. It wasn't quite the same mechanism though but I think I can still find it and see what's left of it. Hopefully I will make it function again without calling my Atlanta plumber...

veloskoly:

this seems to be really good, accept its not full gasification as you said.

Do you know of any simple way to modify this design to produce a downdraft to create full gasification?
please email me if you know how, thanks in advance sir.
canadian

canadian

melder215:

i am actively working on making a 'woodgas' lawnmower. small scale. and i want to do it in the manner that i get biochar out of it (look this stuff up, it could really make a difference in farming, pollution, ect) I would like to talk to anyone else who is actively working on a woodgas lawn mower.

Simon S:

Very cool, but I would be too concerned about carbon monoxide poisoning even if I were doing this outside...I'm not exactly sure how much carbon monoxide you need to get poisoned, but a couple nice whiffs are enough to keep me away.
---
Simon S
San Francisco DUI lawyer

Anonymous:

You sound like a dumbass. Carbon monoxide is only poisonous if a lot of it is breathed in enclosed spaces. A few whiffs of it outdoors would be harmless.

mini:

This is a great idea. Using vegetable oil is also a good idea. Thanks for the info.

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Anonymous:

You're an idiot. You can't use vegetable oil in a wood gasifier. Only biomass solids can be used like wood, grains etc. Vegetable oil would just blow up or catch on fire after it got heated. Moron.

Gill:

hello chad
im a grade 12 student and was searching for quite a while on how to make a simple gasification apparatus

this seems to be really good, accept its not full gasification as you said.

Do you know of any simple way to modify this design to produce a downdraft to create full gasification?
please email me if you know how, thanks in advance sir.

alex:

what exactly is complete gasification and is the remains in the tin charcoal?

chad:

You might try
http://eddiem.com/projects/wood/turbostove/stove.html

They have plans for a simple stove.

arizona plumber:

What makes a gasification Outdoor wood furnaces so unique? It is a whole new way of burning wood.

Anonymous:

I know a plumber in AZ that has a portable storage space full of WW2 wood burning generator power sources...cool collection...he's listed in Chandler...he actually is interested in selling or donating them

jim mason:

i would be very interested in finding this individual with the wood gas generator collection. such things are rare, and i've found myself deep in the ditch of this rare art/science.

here's the kit i now produce to help people get going in gasification. the Gasifier Experimenters Kit (GEK) http://allpowerlabs.org/gasification/gek/index.html

the listings for Chandler did not source anyone. if anyone have more info, please drop me a note.

jim

Anonymous:

Last year, I used a glass flask with a stopper and a small-diameter tube, or "chimney" as I call it, sticking out of the side and then going up. I filled the flask with broken up sticks, then stuck the stopper on the fill hole. I hung it over a wood fire and lit the gas that came out the top. I was pretty impressed when it actually worked--I didn't think there would be enough gas flow to actually ignite. Unfortunately, I've never been able to keep the wood gas flame burning for more than thirty seconds or so. Why is that?

emergency plumbers:

Wood-gas cooking stoves are perhaps the best answer so far. These are gasifiers that produce gas from wood and then burn the gas, leaving ash and charcoal. They're clean, fast and efficient.

paul:

mother earth ran numourous articles on wood gasifiers for automobile propulsion during the 70's

Rajiv:

Any idea as to what was the net heat in to the net heat out? Also, the mass of wood used and the mass of charcoal produced? The efficiency of charcoal production and net amount of usable heat would be useful to know -- this could possibly be scaled up -- producing usable gas, as well as a good source of "bio-char"

"Bio Char" is a more useful way of using charcoal than as an energy source!

Rip:

I read thru it but the fact still remains that the viedo is not gasifications as such but distillation. The former creates "Producer Gas" the Later drives off combustible products like, acetone ,wood alcohol, and phenols etc. These are what you show burning in the video not "Producer Gas". i have been playing with a simple down draft retort using a combination of home made pressed fuel blocks (straw , paper, plastics, dung..etc), and have a first hand experience with the retort chemistry. I guess i was being a bit anal here but i would rather be anal than have someone misunderstand the process. We may need this technology again If gas goes to $10 a gallon like some people are prodicting. Keep up the experiences though it never hurts to have more eyes and hands on the process.

chad:

Fair enough.

I gave up on making a "real" gasifier because I didn't want to smoke out my neighbors. Distillation was the best I could do without having someone call the fire department.

Rip:

Dont give up yet!

Either one of these urls below will lead you to a real gasifier stove that you can build and experiement with and burn most anything. The best part is that the neighbors will not even know ur cookin with (wood) gas :)

http://aftershock.heirloomseedsource.com/midge.htm

http://www.crest.org/discussiongroups/resources/stoves/midge/THE_COMPLETE_MIDGE.pdf

or Google "MIDGE stove plans"

Good luck
Rip

Anonymous:

The Url below will explain a real Gasifier for you, not a charcoal maker. :)

http://www.gengas.nu/byggbes/index.shtml

If your technically incline, go to the following url its even better.

http://www.fao.org/DOCREP/T0512E/T0512E00.HTM

After reading thru these two sites you might want to rename ur Video to "Charcoal Maker Demo"

Good Luck Guy regardless
Rip

Anonymous:

What your doing is distillation of wood not gasification. If you had been producing actual C0+H+Methane (producer gas), you would have ended up with nothing but ash in the can not charcoal. You need to read about the process of Gasification before you publish a page like this. Sorry but this demo of yours is bogas guy!
Rip

chad:

If you had read the entire post you would have seen this line:
My setup is not a full scale gasifier. It justs pyrolysizes the wood. A few more steps are needed for full gasification.

Ken:

Chadphil,

Thanks for a very simple and convincing demonstration of producing woodgas in a small retort.

I did a similar demo, but I force draughted the air into the top of the coffee can - about 3/4 of the way up through a 3/4" pipe.

The air pipe enters the can tangentially and causes a cyclone effect in the top of the can which mixes the air and wood gas thoroughly. The result is the woodgas burns with a powerful roaring flame like a propane torch.

I used woodchips as the fuel, and it burns like crazy for 5 minutes - with no need for the camping gas stove to get it started - I light mine with a heat gun.

A friend made a big cyclone burner, with a forced air blower , 40" diameter and 40" deep, filled with woodchips. This burns for 4 hours with a 100kW (340,000 BTU) flame and gas temperatures of 1650F (900C).

Have fun.

Ken

powercubes.com/listers.html

chad:

thanks. Your site is cool. I would love to play around with vegetable oil. But I don't have a place to put a diesel engine.

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